CASE STUDY B:

Chemical Manufacturer

Company Profile

A chemical manufacturer fills 30-gallon carboys and 55-gallon drums on a pallet as well as 330-gallon totes with toxic and corrosive chemicals. Their product costs $6.54 per pound. Their systems were semi-automatic, requiring some manual operation and wanted a system that would track not only production, but operator information, including time spent on each product type.

The Goal

The varying container sizes and the filling of the product across many locations created challenges for determining optimization opportunities across multiple locations as well as accurately track product filling as an organization. The company also wanted to monitor operator exposure times from product-to-product to comply with OSHA safety & hazard requirements.

The Results

Drum Filler In The Cloud, along with an automated filling machine, allowed them to view real-time liquid filling operations across all locations and container types - providing them with a more accurate operational cost per pound. We also provided them with a custom reporting tool that would monitor operator information machine-by-machine, product-by-product.

Company tracked specific products and reduced cost by 3%

Saved an estimated $170,040 per month

Saved an estimated $2,040,480 per year

Drum Filler Case Studies

CASE STUDY A:

Coating Products

CASE STUDY B:

Chemical Manufacturer

CASE STUDY C:

Cleaning Products

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